Automatic Compression Spring Visual Inspection Sorting Machine

Product Description

Compression spring visual screening machine

This machine adopts vibrating plate feeding, equipped with artificial intelligence visual inspection software, equipped with 3 CCD industrial cameras, according to customer requirements, can detect the product, outer diameter, length, bending, and other key dimensions meet the requirements of the drawing, as well as whether the surface of the product exists, debris and other appearance defects, detection speed 200pcs/min, detection accuracy ± 0.01mm

Item

Specification

Optical Sorting Machine        RK-1600-C5

1. Camera : Hi-Vison Color CCD (200w) 2.  Light Source: RGB cascade multi-angle LED combination lighting, high brightness, 2M pixels tele-centric lens, 50*50mm 3.  Motor:Japan Panasonic 4. Computer: Dell 2.7G, DDR II 2.0G, 500G , 19" wide screen LCD 5. Software: RKE self-developed(based on labview) 6. Solenoid valve: American Newmandick solenoid valve 7. Power: 220V/50Hz ,1000W    8. Accuracy :  ± 0.02mm 9.  Detect Speed : 400pcs/min 10. Machine  size: 1100*1000*1860(2150)mm,Weight: 355KGS  11. Vibrating Device  size: 650*800*1350mm, Weight:  255kgs

After Sales Service

I. Warranty Policy
1.Core Guarantee: Provide one-year free warranty service, covering equipment failures not caused by human error, natural disasters, or other force majeure.
2. Extended Service: After the warranty expires, lifetime maintenance service is provided (repair fees are negotiated upon request).
3.Exceptional Scenario: If damage is caused by improper use (such as operating errors or abnormal high-temperature/high-pressure operating conditions), paid repair service will be provided based on the severity of the failure (fees will be negotiated in advance). Repair service will not be provided for unauthorized disassembly or installation of the equipment.
 
II. Service Commitment
1. Response Efficiency: Our professional after-sales team ensures a prompt response to inquiries and provides technical support within 48 hours (excluding statutory holidays).
2. Support Types:
A. Remote Service: Use online tools to diagnose and debug the equipment in real time, efficiently resolving issues.
B. Software Benefits: The equipment's integrated inspection and sorting software is upgraded free of charge throughout its lifecycle to continuously adapt to new needs.
 
III.Training Services
1. Training Type:
Free Training: Receive unlimited free on-site training at our company.
Customized On-site Training: On-site training/technical support by an engineer can be arranged through negotiation (service scope and fees to be discussed separately).
2.Training Content:
A. Equipment operation, parameter adjustment, and routine maintenance skills.
B. Full-process operation of the inspection and sorting software (including inspection configuration for different parts and defects).
C.Duration: Typically 3-5 days, with flexibility based on the trainee's ability and learning progress.

Production process (part)

Lighting Department

Assembly Department

Professional light source design and debugging provide a clear and stable imaging environment for visual inspection, which is the key to image quality.

Hardware integration and machine frame assembly. Completing the modular assembly of equipment is the basic link from parts to complete machines.

Electrical Engineering Department

Software Debugging Department

Responsible for the electrical system construction, wiring and power supply of the equipment to ensure the safety and stability of the equipment's power and signal transmission.

Systematic debugging and optimization of equipment to ensure that hardware and software work together and achieve accurate detection are key links in ensuring that equipment can operate and meet standards.

Company Profile

Dongguan RKE Intelligent Technology Co., Ltd.

Basic Information
Established: 2010
Headquarters: Songshan Lake International Financial Innovation Park
Main Business and Positioning
Core Businesses: CCD vision inspection,  360-degree AI appearance inspection, laser measurement,custom equipment, etc.
Application Areas: 3C electronics, hardware, fasteners, electronic components, new energy vehicle parts, etc.

Scale and Structure

Organizational Structure:

Headquarters + Domestic Branches (Kunshan, Ningbo, Wenzhou, Taicang, Chongqing, Qingdao, etc.) 
4 International Service Locations (Malaysia, Russia, Vietnam, and Turkey).
Employee Size: 300+ employees , R&D team of 120+ people. 

Production Base: Total area: 26,000 m2 (15,000 m2 production base, 6,000 m2 R&D center).
Global Presence: Products are exported to Asia, Europe, America, and the Middle East, with plans to develop distributors in Europe, America, and Southeast Asia.

Core Strengths

Technical Strength: Over 150 intellectual property rights (patents, software copyrights, trademarks), 10% investment in R&D.

Customer Recognition: Serving over 10,000 companies, including BYD, Foxconn, and Midea.

FAQ

Q:  Are you a factory or a trading company?
A: RKE is a source manufacturing factory headquartered in Dongguan, China, with branches in many cities across China, covering more than 20 provinces and cities nationwide.
     Internationally, it has service outlets in Malaysia, Russia, Turkey, Vietnam and other countries. Its products are exported to Asia, Europe, America, the Middle East and other regions, and plans to establish an agency network in Europe, America, Southeast Asia and Taiwan to expand overseas markets.
 
Q: Can customized products be made?
A: Yes.
      RKE Company designs all equipment to your exact specifications. Our 300 service engineers and 5,000+ case validations enable the deployment of advanced technologies alongside professional assessment teams, delivering precisely calibrated machines for your distinct product inspection challenges.
 
Q: What are the workflows for working?
A: 1. Customer Requirements(Confirm your sample inspection requirements )
2. Sample Received(Need to send samples to RKE)
3. Proposal Development
4. Customer Confirmation
5. Contract Signing
6. Machine Production
7. Customer Acceptance
8. Shipment Arrangement

 
Q: Why Choose Us?
A: 1.Stable and reliable: With 16 years of experience in the vision inspection machine industry.
     2.Monthly sales volume: Over 150 units
     3.Total served customers: Over 5,000
     4.Inspection cases: Over 10,000
     RKE independently developed AI-powered detection software leveraging globally advanced algorithms including YOLO V11 and LabVIEW vision technology. By integrating multidimensional algorithmic strengths, this solution achieves breakthroughs in complex scenario recognition accuracy and inspection efficiency, with core performance metrics leading the industry, delivering highly reliable quality inspection for industrial applications.